ATV Vibration Testing

Vibration testing applications such as fatigue testing, resonance search, and modal testing help ensure the structural integrity, compliance, and customer satisfaction of ATVs and other off-road vehicles.

Data Recording

In the Lab or On the Trail

Control the ObserVR1000 data acquisition system remotely with the VR Mobile application, which runs on a smartphone or tablet using a WiFi connection. Set up, monitor, and modify field data recording without a wired configuration.

  • Tachometer inputs
  • GPS capabilities
  • 6+ hour battery life
  • On-board storage

Fatigue Testing

Creating Tests from ATV Field Data

Use recorded data to replicate the operation of a component. The result is a test profile that closely reflects—or is equivalent to—the field.

Fatigue Damage Spectrum FDS software logo VR

FATIGUE DAMAGE SPECTRUM

Use recorded data to create an accelerated random test that represents a lifetime of fatigue damage.

Field Data Replication (FDR) software icon VR

FIELD DATA REPLICATION

Reproduce recorded field acceleration measurements on a shaker. The software performs an iterative time-history playback to replicate waveforms.

Sine Tracking Analysis Generation (STAG) software icon VR

SINE TRACKING, ANALYSIS AND GENERATION (STAG)

Generate an accurate representation of an environment with dominant sinusoidal vibration and background random vibration, such as an engine environment.

An ObserVR1000 data acquisition system in a side-by-side.

Evaluate Performance

Build and Run a Shaker Test Profile

An ATV’s tires and suspension system help to dampen vibrations, but new parts add weight, and the motor introduces random and rotational vibration. ATV product development requires testing to evaluate comfort compared to recommended values.

  • Generate vibration tests from recorded or historical data, including random, sine-on-random, and shock
  • Run profiles from test standards, such as MIL-STD-810
  • Measure amplitude at contact points such as the seat and handlebars in the x, y, and z directions
  • Output customized reports manually or on a schedule
  • Examine the coupled effect of the power drive and trail conditions with a transmissibility plot

Order Tracking and Analysis

Examine Rotational Behavior

Analyze the response of the motor system to different RPMs and identify how the component’s vibration contributes to the overall level. Order analysis helps locate and prevent product failure relating to rotational sources of vibration.

  • Analyze the noise and vibration of a motor or other rotational component
  • Run a ramp up or coast down to evaluate the effects of change in speed
  • Separate rotational content from the background random
  • View the strength of a signal over time/angular velocity at various frequencies
  • Compare data in different domains

ObserVIEW Order Analysis software with a tachometer run up and spectrogram.

Identify Resonances

Resonance increases the intensity of the natural vibration and leads to damage or failure.

Sine Testing

Automatically detect resonances using a swept and/or fixed-frequency sine wave test with control of acceleration, velocity, and displacement. Then, use a sine resonance tracked dwell (SRTD) test to determine the number of cycles required to generate a failure at a specific resonant frequency.

VibrationVIEW Sine profile sweep

Modal Testing

Modal software divides a complex response into simple mode shapes, each with individual parameters that describe the item’s response to excitation. The overall response helps engineers determine resonances and validate the design.

Modal Testing software in the ObserVIEW program with an excitation graph, response graph, coherence graph, and transfer function graph.

  • Manage table of hits per location and review responses
  • Average multiple data acquisitions
  • Calculate the decay rate from transient ring-down events
  • Manage the acquisition channel using a large, interactive display

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