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Dual-loop Phase Control

Drive shakers independently with control of phase

Test oversized products or replicate field assembly by synchronizing two to four shakers along the same axis. The VR10500 vibration controller can perform multi-loop with phase control in the Sine, Random, Shock, and FDR test modes.

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Multi-Loop with Phase Control

Multi-loop phase control synchronizes two or more shakers moving on the same axis while maintaining phase through level changes. It is achieved by using 2, 3, or 4 outputs of a VR10500. The outputs from one controller drive multiple shakers with the same test profile. The result is a synchronized set of shakers, ideal for complete system testing of a larger device.

dual axis phase shaker setup

Phase Offset

Alternatively, dual-loop can be run with a phase offset in Sine to replicate a setup in the end-use environment, such as a push-pull configuration (180-degree phase difference).

Test Systems

A multi-loop test with phase control requires a VR10500 with multiple loops enabled. The primary VR10500 controller must drive all outputs, but the system can have stacked controllers for more than 16 inputs (up to 512).

The VR10500 outputs drive the shakers independently. VR control systems do not require phase matching hardware or matched shaker systems, nor is it necessary to tee the drive signal. VibrationVIEW’s standout phase control algorithm ensures shakers move identically along the axis.

VR10500 Front Panel

Software Test Modes

The Sine, Random, Shock, and Field Data Replication (FDR) test modes can run 2, 3, or 4 output drive loops simultaneously but have different control capabilities.

VibrationVIEW Sine on Random logo

Random

Run random tests with Gaussian amplitude distribution.

  • 104,000 lines of control
  • Supports over 9,999 breakpoints, suitable for virtually any test specification
  • Each control loop can have a unique test profile and limits
  • Includes independent, magnitude and phase, magnitude-only, and equal outputs control
  • “Run For” schedule level can have an independent modifier

VibrationVIEW FDR logo

Field Data Replication

Playback a recorded time-history file as a control reference; the output phase is synchronized.

VibrationVIEW Sine logo

Sine

Run a single frequency sine tone at a defined amplitude and time.

  • Each control loop uses the same profile, but the user can adjust the phase angle between the two outputs (±180 degrees)
  • Control how fast the phase control loop updates in Magnitude and phase control
  • Limit how fast the phase between the output channels changes
  • Includes magnitude and phase, magnitude-only, and equal outputs control

Shock/SRS

Run an industry-standard pulse or a user-defined transient pulse; the output phase is synchronized.

Dual-loop Phase Control

Oversized or heavy test items may be too large for a single shaker. VR control systems allow engineers to safely run one test profile on two shakers without rigid coupling or the need for matched systems.

Learn how to set up a Random and Sine dual-shaker test to run in phase with this technote.

How to Run Dual-shaker Testing

Multi-loop Random

Test Specifications

Dual shaker control in Random (correlated random outputs) includes four control methods:

  • Equal outputs: outputs are always the same magnitude and phase, and all shakers receive the same drive signal
  • Independent: outputs are controlled independently with a separate control loop on the phase between the first selected control channel for each loop
  • Magnitude only: outputs are always in phase, and only the relative magnitudes are varied to null the magnitude difference between the first control channel on each loop
  • Magnitude and phase: magnitude and phase of the first output are based on the first selected control channel, and the magnitude and phase of the second/third/etc. outputs are based on the second/third/etc. selected control channel

Additional Features

  • Combine control channels using the average of selected channels
  • Apply memorized drive

random vibration test profile for dual shaker control

Graphing

sine vibration test results for dual shaker control

Graph settings include a control loop section, and the user can select which control loop demand, control, tolerance, and abort traces to plot. Any loop can be the reference for the transmissibility plot.

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